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Nitrogen Blanketing Unit Control Valve

Nitrogen Blanketing Unit Control Valve

Core Components and Division of Functions

• Nitrogen Supply Valve: Opens when the tank pressure is lower than the set value, supplying nitrogen to the tank and maintaining a slight positive pressure.

• Nitrogen Relief Valve: Opens when the tank pressure is higher than the set value, releasing excess nitrogen to prevent overpressure.

• Breather Valve: Acts as a safety backup, providing overpressure/negative pressure protection in case of nitrogen sealing valve malfunction.

Product Description

Working Principle (Closed-Loop Automatic Pressure Regulation)

 

1. Liquid Inlet/Heating: Liquid level rises or temperature increases → tank pressure increases → nitrogen release valve opens to release pressure → pressure drops back to the set point and automatically closes.

2. Liquid Outlet/Heating: Liquid level drops or temperature decreases → tank pressure decreases → nitrogen supply valve opens to replenish nitrogen → pressure rises back to the set point and automatically closes.

3. Typical Set Pressure Difference: Nitrogen supply valve approximately 200 Pa, nitrogen release valve approximately 300 Pa, forming a 100 Pa pressure difference band to avoid frequent opening and closing.

 

Key Structure and Characteristics

 

• Actuator: Mostly spring-diaphragm type, equipped with a pilot valve for precise pressure setting and sensitive response.

• Valve Body Material: Commonly 304/316L stainless steel or carbon steel lined with fluoropolymer, compatible with PN6–PN16, nominal diameter DN15–DN100.

• Sealing Design: Valve seat sealing surface hardness HRC≥55, equipped with fluororubber O-rings, valve stem uses bellows + packing seal, extremely low leakage rate.

• Control Accuracy: Adjustment range 0.5–5kPa, accuracy up to ±50Pa, suitable for low-pressure conditions.

 

Application Conditions: Suitable for petrochemical, fine chemical, pharmaceutical, food and other industries, especially suitable for storage tanks storing flammable, explosive, easily oxidized, and highly volatile media, such as methanol, benzene, gasoline, liquid ammonia, and acids.

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Pneumatic Diaphragm Regulating Valve

Pneumatic Diaphragm Regulating Valve

Valve Body Structure (Two Main Parts)

1. Upper Part: Pneumatic Diaphragm Actuator (Diaphragm Head)

• Diaphragm: Rubber/Fluororubber, generates thrust under pressure

• Spring: Resets and balances air pressure (multi-spring structure is more compact)

• Push Rod: Connects the diaphragm and valve stem, transmits linear motion

• Bracket: Connects the valve body

2. Lower Part: Valve Body Adjustment Mechanism

• Valve Body: WCB, 304, 316, etc.

• Valve Core/Seat: Controls the flow area

• Valve Stem/Packaging: Seals against leakage

• Common Valve Body Types:

◦ Single-seat valve: Low leakage, high precision

◦ Double-seat valve: Low unbalanced force, suitable for large pressure differentials

◦ Sleeve valve: Stable, noise-reducing, erosion-resistant

◦ Angle valve: Anti-clogging, suitable for slurries and crystallizing media

Nitrogen Blanketing Unit Control Valve

Nitrogen Blanketing Unit Control Valve

Core Components and Division of Functions

• Nitrogen Supply Valve: Opens when the tank pressure is lower than the set value, supplying nitrogen to the tank and maintaining a slight positive pressure.

• Nitrogen Relief Valve: Opens when the tank pressure is higher than the set value, releasing excess nitrogen to prevent overpressure.

• Breather Valve: Acts as a safety backup, providing overpressure/negative pressure protection in case of nitrogen sealing valve malfunction.

Angle Control Valve

Angle Control Valve

Structural Features

• Right-angle valve body with 90° inlet and outlet, ensuring simple and smooth media flow.

• Valve core structure: Single-seat plunger type valve core, providing high adjustment accuracy.

• Flow path: Straight-through with low resistance, less prone to clogging and material accumulation.

• Internal components: Valve core and seat can be hardened for wear resistance and erosion resistance.

• Actuator: Commonly pneumatic diaphragm type, but electric actuators are also available.

Working Principle
Fluid flows in from the bottom, and the valve core moves up and down to change the flow area, achieving flow and pressure regulation.

Because the flow path has a right-angle turn, the media directly scours the bottom of the valve core, minimizing erosion on the valve seat and ensuring good stability.

Self-Regulating Valve

Self-Regulating Valve

Working Principle
• No compressed air or power supply required.
• It directly utilizes the pressure, pressure difference, and temperature of the medium itself as power.
• This drives the internal actuator of the valve, automatically maintaining the pressure/temperature within the set range.
• Simple structure, maintenance-free, and long-term stable operation.

+86 19858780995

+86 19858780995

+86 19858780995

+86 19858780995

19858780995@163.com